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Replacement PartsWe offer a replacement parts for all the equipment we sell as well as for many of our competitions' equipment. Whether planned preventative maintenance or emergency repair contact us with your spare parts requirements.
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Industrial Mixers
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INDUSTRIAL MIXERSMost chemical processes involve mixing. As diverse as manufacturing is the mixing operations and requirements vary greatly. Mixing requirements include liquid blending, solid suspension, pigment dispersion, and these operations can be complicated by product viscosity. We offer a broad selection of industrial mixers for all your mixing needs. From small portable mixers and lab dispersers to low-speed agitators and high-speed dispersers through multi-shaft mixers and planetary mixers we offer mixers to handle the toughest mixing problems.
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Packaging Equipment
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PACKAGING EQUIPMENTOur packaging systems include denesters, single and multi-head fillers, automatic PLC-controlled conveyor systems, labelers, lid placers and closers as well as cappers for hands-free operation. In addition many systems include touch screen HMI with recipe storage and SPC with check-weigh data logging and Ethernet connectivity to deliver the highest accuracy, consistent fills, and maximum throughput.
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OTHER PROCESS EQUIPMENTIn addition to the categories presented, we offer these equipment lines that do not fit neatly into existing categories.
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Other EquipmentOther process equipment used in our industry that does not fall neatly into previous categories
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Resources
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Technical Support
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General TopicsBelow is a list of topics commonly discussed in reference to our equipment. Select one of the topics below for a listing of subjects covered.
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IndustriesBelow is a list of industry specific topics
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Calculators
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Tool and calculatorsBelow are some of our more popular calculators. These calculators can be used to help size your equipment. Click the link above or the toolbox below for a listing of all available calculators.
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Tables and Conversions
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Tables and ConversionsBelow are some commonly referenced tables.
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Request a Quote
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Request a QuoteWe offer a replacement parts for all the equipment we sell as well as for many of our competitions' equipment. Whether planned preventative maintenance or emergency repair contact us with your requirements.
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Disperser Blade Wear Treatments
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Disperser Blade Wear Treatments
Due to high tip speed of the dispersion blade, dispersion blades are subject to wear. Depending on formulations this wear can be severe. DisperseTech offers several wear treatments.
Heat Hardened
In order to extend the life of your blades in abrasive environments, we can offer surface hardened blades sometimes refered to as DuraTuf. The hardened blades are prepared by the Malcomizing process. In this heat treating process the passive oxide surface film of the stainless steel is broken down to permit nitrogen diffusion into the steel, at relatively low temperatures. This increases the Hardness to around 64-68 Rockwell C.
Although resistance to wear is the primary consideration, unlike other processes for hardening stainless steels, Malcomizing improves the fatigue life of the steel under dynamic stress. This reduces the likelyhood of cracks forming as a result of the blade flexing during mixing.
Our blade are used for both solvent and water-based coatings. Malcomized stainless steel retains corrosion resistance superior to that of stainless steel subjected to conventional nitriding, and far superior to nitrided low alloys.
The comparatively low temperatures involved in the process tends to minimizes distortion. Our Malcomized blades will show some distortion from the process, but this will not adversely affect operationPlasma Coatings
DisperseTech offers Plasma Coated blades using both ceramic and metal Coatings. These coatings improve wear resistance of our blades. Plasma Spray is perhaps the most flexible of all of the thermal spray processes as it can develop sufficient energy to melt any material. Since it uses powder as the coating feedstock, the number of coating materials that can be used in the plasma spray process is almost unlimited. A high frequency arc is ignited between an anode (nozzle) and a cathode (electrode). Process gases (generally mixtures of argon, nitrogen, hydrogen and helium) flowing between them is ionized to become a plume of hot plasma gas with that exceed the surface of the sun of 6,600 °C to 16,600 °C (12,000 °F to 30,000 °F). When the coating material is injected into the gas plume, it is melted and propelled towards the target substrate.
Tungsten Carbide
The resulting tungsten carbide coating is excellent at protecting our blades from wear and abrasion. Tungsten Carbide, a very hard metallic coating. The coating has a very high bond strength and will strongly adhere to our base metal.
Ceramic / Chromium Oxide
Chrome oxide coatings are ceramic coatings and are very hard, but can be susceptible to chipping if the coating is extended to a sharp edge of a component. Our chromium oxide blades are both chemically inert and wear-resistant. The chromium oxide we use is a composite also containing titanium oxide and silicon dioxide resulting in improved cohesive strength, better toughness, and abrasive wear resistance. Care must be taken in handling the blades as chipping can occur.
Posted in:
Mixing and Dispersion
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